In recent years, the state has included enterprise safety production in the scope of key supervision, and enterprises also regard safety production as a necessary requirement for sustainable development. Unsafe behavior of people and unsafe state of things are two major risks of safety production. According to incomplete statistics, 80% of safety accidents occur during production operations, such as mechanical injuries, falling from heights, electric shocks, collapses, explosions, etc. Elimination of operational safety risks has become the first element in the survival and development of enterprises.

Maintenance is a necessary guarantee to ensure the good operation of production equipment. For rotating equipment, maintenance or operators need to regularly use grease guns, temperature measuring guns, vibration measuring instruments and other tools for maintenance and monitoring operations to ensure reliable and stable operation of the equipment. With the gradual increase of the scale of enterprises and the reduction of employees, the pain points of traditional equipment operation and maintenance management have become more and more prominent, and the situation of "fewer people and more work" often occurs. The operation process is uncontrollable, which eventually leads to uncontrollable results

Platform introduction

The digital intelligence integrated management and control platform for rotating equipment is a " operation and inspection integration " management auxiliary platform developed based on multiple technologies such as industrial Internet of Things technology, mobile Internet technology, and edge computing collection. Refilling, use of spare parts, data statistics, workshop announcements, alarm information, etc., help enterprises realize the digital intelligent reshaping of rotating equipment spot inspection operation and maintenance business. Equipment management personnel realize the coordinated scheduling of personnel management, equipment management, and spare parts management through the digital intelligent integrated management and control platform of rotating equipment, avoiding unsafe behaviors of people, and giving early warnings of unsafe states of objects, realizing the essential safety of enterprises Production.

System composition

VFH300LW Single Point Equipment Condition Monitor

Multi-functional integrated ultra-low power consumption design, integrating miniature plunger pump, vibration measurement, temperature measurement, central processing unit, and wireless communication, through the wireless communication module monitor can receive instructions issued by the superior in real time to realize shutdown and modification Periodic and forced lubrication and other functions to realize unmanned on-duty operation,

ZWGA-I terminal data collector

The collector can realize the collection, display and transmission of data in nearby node monitors. It is equipped with a 10-inch LCD screen to view the operating data of the terminal lubricator in real time. Realize signal transmission docking with different control systems

Computer and mobile terminal management software

Through the Internet of Things system, computers and mobile phones can manage equipment ledgers and view summary data, and at the same time issue operation instructions remotely to fully realize equipment information management

Application Scenario

Facing the digital, networked and intelligent management requirements of steel, electric power, chemical industry, building materials and other energy companies for water pump rooms, air compressor stations, cooling towers, environmental protection fans, unmanned vehicles, etc., centralized management and control through digital intelligence of rotating equipment The platform realizes the interconnection of equipment management information such as motors, water pumps, reducers, and fans with the production management system, improves the level of equipment intelligence, and supports the construction of digital workshops and smart factories.

Value

1. All processes are digitized

Digitize the basic information and management process of personnel involved in equipment management activities, and implement paperless office. Managers can collect all workshop information and optimize the operation process in the office. Process digitization includes wireless copying of data, data Query analysis, information push, work order management, spare parts management, etc.

2. All operations are intelligent

The intelligent integrated monitor regularly collects the status information of the equipment, and the operation is fully automated without human intervention, ensuring the safety of the operators and the authenticity and continuity of the data. The intelligent monitoring system has functions such as edge management, lubrication and filling, vibration measurement, temperature measurement, remote control, sound and light alarm, and fault self-diagnosis.

3. Data information integration

The integrated management and control platform collects necessary information such as ledger management, lubrication management, vibration data, and temperature data during the entire life cycle of the equipment, and uses the powerful big data computing capabilities of the system to integrate information such as spare parts management, work order management, and workshop notifications. The monitoring platform adopts a cockpit design, and one person can manage and control all the information and behaviors of the whole plant. It not only realizes the accumulation of knowledge and data, but also helps enterprises realize the construction of knowledge-based teams.

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Single-point greaser/intelligent lubrication/cabinet oil separator/digital intelligence integrated management and control platform for rotating equipment